Putting Glass Walls on Delaware Slaughterhouses So We Can
See Behind Closed Doors
Mountaire Farms of Delmarva, Delaware
Address: Hoosier Street and Railroad Avenue, Selbyville, DE 19975
Establishment No.: P667
USDA Inspection Report: 21 Feb 2012
Violation: 381.65(e), 417.2(c)(4)
Citation: Approximately 1555 pm while performing a zero tolerance procedure on line I observed fecal material on 1 of the 10 birds I randomly selected for zero tolerance check at CCP # 2-B. The fecal material was brown in color, and pasty in consistency. It was approximately1/2 inch in length and1/4 inch in width and located on the upper inside of the carcass on the left flap with a intestine attached to the tail of the carcass. Mr. 1st Processing Superintendent and Nightshift Evis Supervisor Line was immediately notified and shown the deviation. Approximately per the establishments HACCP Plan the line was immediately stopped and a house inspector was put on the line. The affected carcass was then sent to the reprocessing station, reconditioned and placed back in flow as per the establishments corrective action. The establishment has failed to meet regulatory requirements of 9 CFR417.2 (c) (4) and 381.65 (e). A review of the of the establishments CCP # 2-B monitoring log for Nels line was documented as the last acceptable check was performed at 1537 pm with quantifiable value of 0/10 and was verified by QA technician with the initals As a result of the deviation, all requirements for all CCPs for that specified lot (lot # 2-B) was performed and found acceptable, including the pre-shipment review. The establishment management stated the root cause was the Ball valve was left open causing the machine to drop. The machine was adjusted. This document serves as written notice that continued failure to comply with the regulatory requirements may result in additional regulatory or administrative action(s) as described in 9 CFR 500.
381.65(e) Poultry carcasses contaminated with visible fecal material shall be prevented from entering the chilling tank.
417.2(c)(4) List the procedures, and the frequency with which those procedures will be performed, that will be used to monitor each of the critical control points to ensure compliance with the critical limits;