Putting Glass Walls on Pennsylvania Slaughterhouses So We Can See Behind Closed Doors
Hain Pure Protein Corporation

Address: 220 N.Center St, Fredricksburg, PA 17026
Establishment No.: p533

USDA Inspection Report: 2 Jun 2011

Code: 04C04
Violation: 381.76(b)

Citation: At approximately 1212 hours, while performing a 04C04 ISP Code procedure for Finished Product Standards (Processing Nonconformance) on the Evisceration Line, I exceed the absolute limit of 30. My test results subgroup total was 37, the Processing nonconformance's were three -extraneous material <, two-extraneous material >, four-oil gland-remnant, one-oil gland-whole, two-lung-whole, one-intestine, one-crop-whole, one-trachea >, two-feathers-small, six-feathers-large and one-long shank. I immediately notify (Quality Assurance) of my findings. Mr. (First Processing Manager) was also shown the trims nonconformance. Quality Assurance performed a retested for Finished Product Standard processing nonconformance's on the evisceration line at 1222 hours for processing nonconformance's. The validity test performed by Quality Assurance exceeded the Tolerance number of 25 with a total [redacted] I notify Production Manager and the IIC (SCSI ) of the failure mode. IIC and Quality Assurance immediately conducted a retest at the post chill location using prechill criteria for the processing nonconformance. Quality Assurance performed retest exceeded the action number of 22 with a total of [redacted] at approximately 1234 hours. Quality Assurance performed retest exceeded the action number of 22 with a total [redacted] at approximately 1246 hours. Quality Assurance performed two consecutive retested for Finished Product Standard processing nonconformance's on the evisceration line at approximately 1232 hours, 1248 hours with both retests passed. Quality Assurance tagged 2 carcasses with tags to mark the end of the failure mode at approximately 1252 hours. At approximately 1253 hours.1323 hours and 1353 hours Quality Assurance performed retests for processing nonconformance at the post chill station and passed. At approximately 1354 hours, the tags came out of the chiller marking the end of the failure mode. USDA and Quality Assurance retained four tanks of whole carcasses (approximately 1000 carcasses) with USDA Retained Tag B 39 133636, B 39 800228, B 39 801266 and B 39 133630 and Quality Assurance Retained Tags from the Post Chill noncompliance. This is a failure to comply with 9 CFR 381.76(b). This document serves as a written notification that your failure to comply with regulatory requirement could result in additional enforcement action described in 9 CFR part 500.

Regulation:

381.76(b) Presentation: Each inspector shall be flanked by an establishment employee assigned to be the inspector’s helper. The one inspector on the SIS–1 line shall be presented every bird. Each inspector on the SIS–2 line shall be presented every other bird on the line. An establishment employee shall present each bird to the inspector properly eviscerated with the back side toward the inspector and the viscera uniformly trailing or leading. Each inspector shall inspect the inside, viscera, and outside of all birds presented.

 

Next Report: USDA Inspection Report: 3 Jun 2011
Previous Report: USDA Inspection Report: 26 May 2011

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