Putting Glass Walls on Pennsylvania Slaughterhouses So We Can See Behind Closed Doors
Hain Pure Protein Corporation

Address: 220 N.Center St, Fredricksburg, PA 17026
Establishment No.: p533

USDA Inspection Report: 8 Dec 2011

Code: 04C04
Violation: 381.76(b)

Citation: At approximately 1230 hours, while performing a 04C04 ISP Code procedure for Finished Product Standards (Processing/Trim Nonconformance) on the Evisceration Line, The test exceeds the subgroup absolute limit of 30. My test results subgroup total was 31, the Processing Nonconformance's were two - extraneous material <, one - extraneous material >1", one - oil gland-remnant, one - oil gland-whole, four - crop -partial-with mucosa, one-crop-whole, one- trachea>1", eight - feathers-small, and one-feathers-large. I immediately notify (Quality Assurance) of my findings. A check of the past five CUSUM's shows no CUSUM'exceed the start number eleven. Quality Assurance performed a retested for Finished Product Standard on the evisceration line at 1241 hours for processing nonconformances. The validity test performed by Quality Assurance exceeded the Tolerance number of 25 with a total of [redacted] I notify Production Manager and the SCSI of the failure mode. Quality Assurance immediately conducted retests at the post chill location using prechill criteria for the processing nonconformance, and test exceeded the tolerance number of 25 with a total of [redacted]. Quality Assurance conducts a retest at the post chill location using prechill criteria for Processing Nonconformance, and passed at approximately 1255 hours. Quality Assurance performed two consecutive retests for Finished Product Standard processing nonconformances at the Prechill Station at approximately 1252 hours and 1258 hours with both retests passed. Quality Assurance tagged 2 carcasses with tags to mark the end of the failure mode at approximately 1259 hours. At approximately 1320 hours, at the Post Chill Station, Quality Assurance performed retests for processing nonconformance, and passed. At approximately 1355 hours, the tags came out of the chiller marking the end of the failure mode. USDA and Quality Assurance retained two combo bins of whole carcasses with USDA Retained Tag B40 170466, and Quality Assurance Retained Tags 11872 for rework for lot #2. Establishment management has received oral and written communication concerning this noncompliance. This is a failure to comply with 9 CFR 381.76(b). This document serves as a written notification that your failure to comply with regulatory requirement could result in additional enforcement action described in 9 CFR part 500. Past Similar NRs - Previous Ineffective Plant Actions: See establishment response to this noncompliance. NR: 93-2011 dated 12/7/2011

Regulation:

381.76(b) Presentation: Each inspector shall be flanked by an establishment employee assigned to be the inspector’s helper. The one inspector on the SIS–1 line shall be presented every bird. Each inspector on the SIS–2 line shall be presented every other bird on the line. An establishment employee shall present each bird to the inspector properly eviscerated with the back side toward the inspector and the viscera uniformly trailing or leading. Each inspector shall inspect the inside, viscera, and outside of all birds presented.

 

Next Report: USDA Inspection Report: 21 Dec 2011
Previous Report: USDA Inspection Report: 8 Dec 2011

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