Most of the boiler room equipment is over 30 years
old and there is concern that a major disruption during the winter
months could necessitate the evacuation of the facility.
Presently there are three 1,000,000 BTU steam boilers
manifolded together, as can be seen in the following photo.

These boilers are the only source of energy for space
heating. Should a problem occur in the main steam lines or the hot water
converter, there would be no heat available to the entire building. The
desire is to decentralize the heating of the building.
These boilers are already showing signs of wear, and
if kept at their present full capacity, they most likely would require
replacement at a cost of $210,000.00.
At the time of this replacement we would suggest
installing, for an additional cost of $100,000.00, backup manifolds and
another heat exchanger.
An alternate suggestion would be to install a series
of packaged hot water boilers to serve as a stand-by hot water system to
be inter-connected to the hot water supply line after the existing heat
exchanger. The cost of this system would be approximately $50,000.00,
including individual valves and controls and a step controller.
Recently the domestic hot water system has been
backed up with another separate boiler, so that water may be heated from
either boiler system.
The cooling for the central portion of the facility
is provided through a chilled water system with a central chiller in the
boiler room. This chiller is in the process of being rebuilt. The
problem is that when the chiller is "down", or there is a problem with
the cooling water central piping, there is no cooling for the central
portion of the building.
Decentralize Heating and Cooling Systems:
Since all of the roof top units most likely will need
to be replaced within the next few years, decentralizing of the heating
system could be most economically accomplished through the use of
self-contained gas fired HVAC roof top units.
The perimeter heating of the facility could remain on
the existing boiler system and the central and air circulating systems
would be heated by the new roof top units.
Roof Top HVAC Units:
We have been informed that some of the roof top units
are over forty years old, being originally installed as used equipment.
These units are at the end of their life expectancy.
One of the easiest ways to decentralize the heating
and cooling systems for the building would be to replace the roof top
units with packaged gas-fired HVAC units with internal 80% efficient air
filters.
Our preliminary inspection of the building, along
with our planning meeting discussions, indicated that the presently
installed HVAC equipment is undersized for cooling requirements. We
estimate that 110 tons of air conditioning is required. The cost of
installing these units and connecting to existing ductwork is
$220,000.00. In addition to this cost, an allowance of $30,000.00 should
be allowed to cover the cost of structural support framing.
To accommodate these new rooftop units gas piping
would have to be run on the roof of the building. We estimate the cost
of this gas piping to be $40,000.00.
Perimeter Hot Water Heating System:
The perimeter hot water heating system should be
renovated to provide individual thermostatic controls in each room. This
would allow the temperature of the air handling systems to be set at a
standard lower temperature for basic comfort (such as, 73 degrees F.)
while allowing each resident room and lounge to be set at a higher
temperature to satisfy individual needs and desires.
The estimated cost of this renovation work is
$90,000.00.
At the time of this renovation, it would be wise to
remove the hot water heating pipelines from the crawl space of each wing
and install new pipelines above the corridor ceilings. The cost of this
is estimated to be $75,000.00.
Summary:
Once the heating load is de-centralized with new
gas-fired rooftop units, the life expectancy of the existing steam
boilers is expected to be considerably extended.
From a cost standpoint, a series of hot water
packaged boilers equaling the present 3,000,000 BTU capacity could be
installed for less than the $70,000.00 price of replacing one of the
present steam boilers. Additionally, these packaged boilers could be
installed on separate manifolds, providing backup at no additional cost.
The estimated total cost to renovate the perimeter
hot water heating system is $165,000.00.
The estimated cost to de-centralize and modernize the
ducted HVAC system is $290,000.00.
The estimated cost to replace the existing steam
boiler system with backup manifolds and heat exchanger is $310,000.00.
The estimated cost to back up the steam boiler system
with a hot water system is $50,000.00.
The estimated cost to replace the existing steam
boiler system with a hot water system with sufficient capacity to
provide perimeter hot water heating to the proposed Skilled Nursing
Addition would be approximately $70,000.00.
From a purely cost standpoint, our recommendation and
cost estimating for this feasibility study will include only the hot
water boiler system.